Pineberry Manufacturing Inc. designed and manufactured a Custom Paper Shuttle (also referred to as a Paper Jog System) for standard 8 ½” x 11’ paper exiting a laser printer.
As the paper exits the Pineberry custom paper shuttle will transport the paper vertically 22” then turning it horizontally to enter the clients system that will take over the handling at this point.
The applications for such a custom system can depend on a customers application, the paper could be for insertion into packages for example. The Custom Paper Shuttle is a unique product custom built for this particular application showcasing the capabilities of the Pineberry Manufacturing Inc team.
For more details reach out to our team here ➡️Contact Us
Child-resistant (CR) pouches are playing an increasingly important role in packaging across multiple industries. Whether used for pharmaceuticals, supplements, chemicals, or cannabis products, these pouches help protect consumers—especially children—while delivering convenience and compliance.
But when it comes to packaging automation, CR pouches present unique challenges. Their flexible, non-flat structure and varied contents demand equipment that’s both precise and adaptable. At Pineberry Manufacturing, we offer friction feeders and labeling systems, conveyors, and related equipment to design and build automation solutions specifically engineered to meet these challenges head-on.
What Are CR Pouches—and Where Are They Used?
CR pouches are designed with child-resistant features like resealable zippers or sliders that meet regulatory safety standards. They’re ideal for products that could be dangerous if accidentally ingested by children. According to FMI (Future Market Insights) The global market for child resistant locking pouches market is forecast to reach USD 1.5 billion by 2025 and a CAGR growth of 6.2%, reaching USD 2.7 billion by 2035. Which means the market and the application for CR Pouches and similar products are going to continue to grow.
Common Applications Include:
Pharmaceuticals: Both prescription and OTC medications often require CR packaging to prevent accidental overdoses.
Dietary Supplements: Gummy vitamins and chewables are especially popular in CR pouches for safe, resealable use.
Household Chemicals: Items like cleaners and pesticides benefit from secure packaging to avoid child exposure.
Personal Care Products: Products like mouthwash, essential oils, and cosmetics are increasingly packaged in CR pouches.
Other Uses: CR pouches are also used for batteries, electronics, cannabis edibles, and small hardware.
The Automation Challenge: Feeding Non-Flat Pouches
Unlike flat paperboard or cartons, CR pouches are flexible, irregularly shaped, and often filled with varying contents. This makes them tricky to feed and label automatically, especially at high speeds.
Key feeding challenges include:
Inconsistent thickness and structure
High static cling and friction variability
Orientation sensitivity for labeling or sealing
Delicate closures that must remain functional after handling
This is one of our FlexJet Printing and Labeling Systems that are specially designed to print product and barcode/QR Code details directly on CR Pouches as well as automatically applying the Cannabis Excise Stamps. We have designed and manufactured a number of similar systems to take on the challenge of handling Non-Flat products such as Pouches along with of course being able to handle flat items such as cartons, cards, or paper with ease.
CR Pouch Labeling system
The complete setup features:
➡️ SF-12 Friction Feeder ➡️Product Loader ➡️Shingling Conveyor ➡️Labeling System
As well as a Videojet Technologies DataFlex 6530 Thermal Printer which is handling all of the printing directly onto the pouches as they are fed through the system prior to the Cannabis Excise Stamp being automatically applied.
Our Labeling Solutionsare purpose-built to handle non-flat items like CR pouches with industry-leading precision and reliability.
Key Features:
✅ Adjustable settings for various pouch sizes, materials, and closures ✅ High-speed, jam-resistant operation ✅ Vacuum assist and friction drive for smooth, consistent feeding ✅ Seamless integration into other systems
Whether you’re feeding pouches into a downstream labeler or directly onto a conveyor, Pineberry feeders and labeling systems ensure gentle, accurate, and reliable handling of your product.
Labeling CR Pouches with Confidence
In regulated markets—like cannabis—accurate labeling isn’t just about branding. It’s about compliance, traceability, and tamper-evidence.
Apply labels to top, bottom, or multi-panel pouch surfaces
Support variable data printing (e.g., batch numbers, dosage info)
Enable tamper-evident label placement
Integrate directly with Pineberry’s friction feeders for a complete pouch automation line
Whether you’re packaging edibles, supplements, or topicals, we make sure your CR pouches are properly labeled, sealed, and compliant—without sacrificing speed or quality.
Why Choose Pineberry?
With decades of experience in packaging automation, Pineberry Manufacturing offers Canadian-built systems trusted by companies across North America. Our custom-engineered feeders and labelers are modular, scalable, and backed by a team that understands the complexities of modern packaging.
Need Help Feeding or Labeling CR Pouches?
We’re ready to help you solve your most difficult pouch automation challenges. Contact us to discuss how our friction feeders and labeling solutions can transform your packaging line.
Since Pineberry Manufacturing as been working with customers for over 40 years, we have found that for our clients efficiency and accuracy is everything—especially when it comes to handling oversized materials like large plastic sheets, and large-format paper products. That’s where Pineberry Manufacturing’s Large Format Friction Feeders come into play, offering a reliable, high-speed solution to automate and streamline the feeding of large flat materials.
What Is a Large Format Feeder?
A large format feeder is a friction-based automation system designed to separate and feed flat materials—especially oversized bags and similar material—into downstream processing equipment. These feeders are ideal for applications that require precise placement for labeling, printing, counting, or fulfillment.
Unlike traditional feeders, Pineberry’s large format systems are engineered to accommodate a broad range of material sizes, weights, and thicknesses, with seamless integration into existing production lines.
Our video below features a versatile and flexible feeding transport solution for small to large bags using pick and place technology at 6 ppm. Our system takes in all bag sizes into one system; the largest bag measures 29.5” long. A label applicator is integrated to the system along with two hi-resolution print systems capable of printing up to a 4” window.
We integrated a mount bracket to the labelers so that they are able to move across the belt as well as turn 90⁰ for applying labels in various locations as required. The system has a very small footprint and is on casters. A simple design to allow labeling and inkjet to be done off-line. This load-on-the-fly pick and place system can be used for many applications needing to feed large bags or corrugated cartons.
High Performance and Control
Engineered with performance in mind, our feeders deliver high throughput rates while maintaining consistent, accurate separation. Each system is controlled by an intuitive touchscreen interface, offering:
Batch counting
Variable speed control
Job recipe storage
Integration with printers, scanners, and reject modules
The feeders can be configured as stand-alone units or inline with conveyors and other automation components, making them a flexible choice for fulfillment centers, packaging lines, or print operations.
Why Choose Pineberry?
At Pineberry, we design our feeders with longevity, serviceability, and customer-specific adaptability in mind. With our in-house engineering team, we can customize feeding systems to suit your exact requirements—whether you’re feeding lightweight mailers or heavy-duty padded envelopes. Built in North America, our machines are known for their rugged construction, ease of use, and dependable performance.
Interested in automating your large format bag or mailer process? Let Pineberry help you optimize throughput and reduce manual handling with a customized feeding solution. Contact us to learn more
In today’s high-demand environments—from bustling trade shows to high-security office buildings—CR-80 cards have become indispensable. These standard-sized plastic cards serve as ID badges, access passes, and branding tools for thousands of organizations worldwide. But with demand for customization and fast turnaround growing, manual card punching has become an operational bottleneck.
Pineberry Manufacturing Inc., a leader in industrial automation solutions, offers high-speed, precision-engineered systems designed to punch CR-80 cards with accuracy, speed, and reliability—perfect for clients in print finishing, card production, and identity solutions.
What is CR-80 Card Punching?
CR-80 cards (3.375″ × 2.125″) are commonly used for:
Trade show badges
Employee access cards
Membership and loyalty cards
Student or visitor ID badges
Slot punching—typically a rounded rectangular hole at the top center—allows these cards to be easily attached to lanyards, clips, or badge reels. Though simple in concept, manually punching high volumes of cards can significantly impact production time and cost.
Common Applications of Punched Cards
Trade Shows & Conferences: Event organizers need thousands of customized, slotted cards ready for distribution at registration.
Corporate & Industrial Access: Office and facility badges require precision-punched slots for secure daily use.
Custom Card Designers: Promotional and brand experience firms offering tailored lanyards and ID cards benefit greatly from automation.
Pineberry’s Advantage: Automation that Delivers
Pineberry’s automated card punching systems are engineered to handle large-scale production with unparalleled speed and accuracy. Whether you’re a print service provider, a custom badge designer, or a manufacturer of access control systems, Pineberry’s automation helps you scale operations without scaling labor.
Benefits of Pineberry’s CR-80 Punching Automation:
🔄 High Throughput: Process 100’s of cards per hour with minimal operator intervention.
🎯 Precision Alignment: Consistent slot placement for flawless card presentation.
💼 Modular Integration: Easily pair with print, encoding, or fulfillment systems.
💰 Cost Reduction: Lower labor costs and minimize manual errors.
⚙️ Custom Engineering: Pineberry works closely with partners to configure machines based on unique production needs.
A Perfect Fit for Custom Card and Lanyard Producers
Companies designing custom cards and lanyards for trade shows, retail, healthcare, and education can’t afford production slowdowns. Pineberry’s card automation solutions are designed with flexibility in mind—supporting small-batch variable printing or high-volume national campaigns with equal ease.
From short runs with personalized data to bulk badge creation for international expos, automated card punching reduces lead times and ensures brand consistency, which is critical in today’s competitive B2B market.
Why Choose Pineberry?
With decades of experience in friction feeding, automation, and custom integration, Pineberry Manufacturing understands the unique challenges card producers face. Our robust, North American-built machines are backed by industry-leading support and tailored configurations to help our partners thrive.
Whether you need to automate one step or build a full card production line, we have a solution designed to grow with you. One such system is the FlexPunch HD CP 5000.
The Pineberry FlexPunch HD CP 5000 is one of our systems that is capable of punching CR80 plastic cards vertically and horizontally through a robust die punch. Once the card is cut it is placed onto a conveyor and shingled for operator removal.
All the controls are readily available at the operator’s fingertip.
Featuring:
➡️45-60 cards per minute maximum speed ➡️Robust design ➡️ Air/oil cylinder with 7 tons of pressure ➡️ Quick change dies and shoes ➡️ 80/20 guarding for safety standards
Ready to Automate Your Card Punching Process? Talk to Pineberry’s automation experts today and discover how we can help you save time, increase output, and elevate your card production operation.
📞 Call us at (905) 829-0016 🌐 Visit pineberryinc.com to learn more
In a competitive and fast-evolving manufacturing environment or industry, the need to scale operations without causing costly disruptions is a top priority for printing and packaging professionals. From high-volume direct mail campaigns for marketing reach to complex labeling requirements most often found in pharmaceutical or CPG industries, the challenge remains the same: how do you grow your overall capacity and capabilities without grinding the line to a halt in the process?
The answer lies in strategic investments and planning in automation, modular systems, and being very smart about integration—allowing for seamless scaling while maintaining the continuity, quality, and speed today’s operations demand.
Scaling Smart: Avoiding Downtime While Growing Capabilities
In traditional production environments, scaling often meant lengthening downtime windows, reconfiguring entire systems, or purchasing new machinery altogether. This model is no longer viable for operations where every second lost translates into revenue leakage.
Instead, future-ready print and packaging operations adopt modular and automated systems that can be retrofitted or expanded with minimal disruption. For example, print-and-apply labeling systems can now be added inline with existing conveyors, using smart sensors to identify variable product sizes or SKUs. Similarly, automatic feeding and folding systems can be configured as standalone units or synced into existing PLC-driven systems without requiring a full plant reprogramming. Making a production managers responsibilities that much easier and less stressful.
Labeling: More Than Just a Sticker
Labels carry more than just product names. They deliver compliance information, variable data like batch or expiry dates, and serve as a critical touchpoint for brand identity. As labeling requirements become more complex—think serialized barcodes, multilingual instructions, or tamper-evident features—manufacturers are upgrading to intelligent labeling systems.
Modern label applicators now offer:
Vision systems to verify placement and orientation
Integration with ERP/WMS systems for real-time data for shipping labels or inventory control
High-speed servo motors that allow for micro-adjustments on the fly
These systems can be scaled incrementally—adding additional printheads or applicators to accommodate new SKUs or packaging formats without affecting overall line performance.
Feeding & Folding: Precision in Motion
When it comes to marketing materials, feeding and folding become mission-critical. Whether it’s inserting a coupon booklet into a box or folding an information leaflet into an envelope, precision and speed must be tightly controlled.
Future-proof systems in this category often include:
Friction feeders with adjustable settings for various paper stocks and booklet sizes
Vacuum conveyors for stable transport through cutting, folding, or gluing phases
Inline cameras and sensors to detect jams, doubles, or misfeeds
These units are often designed with integration in mind, meaning they can be added to an existing production line giving teams the ability to scale output or handle more complex assembly tasks without massive downtime.
Cutting & Placing: Adaptive Automation in Action
In operations where products need to be cut to size or components placed with accuracy—such as promotional stickers, RFID tags, or window patches—automation plays a critical role in future-proofing.
Advanced cutting and placing systems now feature:
Servo-driven rotary cutters that adapt on the fly to variable formats
Robotic arms or gantry pick-and-place systems for accurate positioning
Workflow software to auto-adjust settings between batches without manual input
Integration Is Key
Perhaps the most critical element in future-proofing is systems integration. Scalable packaging and print solutions are only as effective as their ability to communicate with upstream and downstream operations. That’s why today’s manufacturers are prioritizing:
API-ready software for integration with MES, ERP, or CRM tools
Unified control panels that oversee multiple systems and provide centralized diagnostics or programming
Remote support capabilities to reduce technician intervention and improve uptime
Conclusion: Build to Scale, Not to Replace
The most resilient and future-ready printing and packaging operations are not those that throw out the old and bring in the new every time a need arises. Instead, they invest in modular, intelligent, and integrative systems that allow them to scale horizontally—adding capabilities as needed—without stopping the flow of production.
From precise label placement to friction feeding marketing inserts, today’s solutions are more adaptable than ever. And in a world where agility and uptime dictate profitability, that adaptability is not just a luxury—it’s a necessity.
To learn more, visit Pineberry.com and book some time with us to discuss how you would like to future-proof your print and packaging operations.
Why Marketers Trust Pineberry Manufacturing to Deliver Personalized, High-Impact Campaigns at Scale
In the age of overflowing inboxes and banner blindness, direct mail marketing has become a secret weapon for brands looking to make a lasting impression. Unlike digital ads, direct mail is tangible, personal, and—with the right automation—highly efficient.
But today’s direct mail campaigns aren’t just about paper and postage. They’re driven by high-speed inkjet printing, automated folding and gluing, and advanced affixing technology. With automation solutions from Pineberry Manufacturing, marketers can now execute stunning, brand-consistent campaigns faster, with greater accuracy—and at scale.
Why Direct Mail Is Back—and Bigger Than Ever
Direct mail response rates outperform digital channels by a wide margin. The reason? It’s physical. It’s personal. And it’s incredibly effective when powered by data-driven personalization and automated print and mail systems.
But to stand out in the mailbox, every detail matters. That’s why marketing teams are turning to print and mail automation partners like Pineberry.
High-Speed Inkjet Printing: Monochrome and Color That Deliver
Your message starts with the print—and today’s marketers demand speed, quality, and flexibility.
Modern monochrome and color inkjet printing systems offer:
Blazing-fast throughput for bulk mailings
Variable data printing for 1:1 personalization
Reliable performance with minimal downtime
Color inkjet especially enables brand consistency and vibrant visual storytelling. When integrated with Pineberry’s automation-ready systems, these printers can seamlessly transition to finishing equipment—ensuring fluid production and minimal manual handling.
Automated Folding, Scoring, Gluing, and Attaching
The print might grab attention, but the finishing process seals the deal. This is where your mail piece becomes a polished, professional brand experience.
Scoring & Folding Automation
From Z-folds and gatefolds to double-parallel folds, Pineberry’s automated solutions ensure clean, consistent folds across all materials and formats. Scoring enables thicker stocks to bend without cracking—preserving design integrity.
Gluing & Affixing Technology
Need to add cards, samples, or coupons? Pineberry’s automated gluing and affixing systems place them with pinpoint accuracy. Whether you’re working with fugitive glue, pressure-sensitive adhesives, or tipping cards, the result is always sharp and secure.
Add Interaction. Increase Engagement.
Interactive mail isn’t just fun—it works. Tactile features like:
Pop-out cards
Peelable stickers
Attached magnets or tokens
…create a multi-sensory experience that boosts engagement and recall. Pineberry’s flexible automation equipment allows marketers to incorporate these premium features without slowing down production or breaking the budget.
Why Marketers Partner with Pineberry Manufacturing
Today’s marketing departments face tighter deadlines and higher expectations. Automation helps them:
Deliver personalized, print-ready mail campaigns faster
Maintain consistent branding through automated processes
Eliminate costly errors and production waste
Scale campaigns with minimal additional labor
Pineberry’s systems are modular, adaptable, and built for speed—giving marketers and print service providers a competitive edge.
Final Fold: Stand Out, Scale Up, Succeed
In a digital-first world, automated direct mail offers a powerful offline advantage. With Pineberry Manufacturing’s equipment—from inkjet integration to gluing and folding—marketers can craft highly personalized, creative mail that cuts through the noise.
Whether you’re a print shop expanding into automation or a brand looking to take control of your mail campaigns, Pineberry helps bring your vision to life—with quality, speed, and precision.
